As of June 7th, the air separation unit of the Cyclohexanone Division of Baling Petrochemical Company continued to operate safely for 328 days, refreshing the historical record of 325 consecutive days of operation.
The Division's air separation workshop strengthens the daily management of the process. In view of the current situation that the air separation unit's low-load production status tends to fluctuate, the process team has specifically formulated a standardized operation table, requiring the operators to strictly follow the procedures and strictly prevent the production of the equipment. There have been large fluctuations. Since the beginning of this year, through the strict management of various technological indicators, the control rate of the 12 indicators of the air separation unit is 100%.
The workshop through careful analysis of the past unplanned parking situation, found that instrument failure is the main reason. In this regard, on the one hand, the workshop organizes the transformation of the chain system, and on the other hand, it clarifies the scientific and rational replacement cycle of the instrument components. For molecular sieve switching valves that are often prone to failure, the workshop has taken measures such as adding bypass and formulating detailed operating procedures to reduce the incidence of failures. At the same time, the air separation workshop organized a series of learning activities in conjunction with on-the-job training and technical contests. They use the time of the team safety activities to organize the learning of accident plans, and repeatedly conduct pre-plan rehearsals to improve the accident handling capabilities of first-line operators and eliminate safety production risks in a timely manner.
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