Creating a stainless steel product from scratch is a complex process that combines engineering, science, and precision. While millions of people use stainless steel products every day, few understand the intricate steps involved in their production. Here are the six essential stages in the manufacturing of a stainless steel product:
1) Material Handling
Uncoiler – This machine is located at the start of the production line and is responsible for holding and unrolling the steel strip. It ensures smooth feeding of the material into the processing line, maintaining control over speed and direction.
2) Forming
Deep Drawing Press – In this stage, semi-finished steel shapes undergo various forming processes. For example, stainless steel may be hot rolled to create bars, sheets, or plates. These forms are versatile and used across many industries due to their adaptability in different sizes and grades.
3) Heat Treatment
Annealing Furnaces – During heat treatment, stainless steel is heated and cooled in a controlled environment to relieve internal stresses and improve material properties. This step is crucial for ensuring the final product's durability and performance.
4) Descaling
Pickling – After annealing, scale forms on the surface of the metal. Pickling is a common method used to remove this scale, ensuring a clean and uniform finish before further processing.
5) Cutting and Punching
In this step, the processed stainless steel is cut into specific shapes using mechanical tools such as guillotine knives, blanking machines, or high-speed blades. This is also where holes and other features are created.
6) Finishing and Polishing
Polishing Machine – The final step involves polishing the stainless steel to achieve a smooth, aesthetically pleasing surface. This not only enhances appearance but also improves hygiene and ease of cleaning, especially in medical or food-related applications.
Hydraulic Press 4 Column Hydraulic Sheet Metal Deep Drawing
Features
1. Utilizes hydrostatic pressure to process metals, plastics, rubber, wood, and powders. 2. Widely used in forging, stamping, cold extrusion, bending, flanging, sheet metal deep drawing, powder metallurgy, and press-fit operations. 3. Offers significant technical and economic benefits by reducing weight, part count, mold numbers, improving strength, and lowering production costs.
SPECS of Yz33
| Model | Unit | Yz33-25T | Yz33-50T | Yz33-63T | Yz33-100T | Yz33-160T | Yz33-250T | |
| Clamping Force | KN | 250 | 500 | 630 | 1000 | 1600 | 2500 | |
| Working Layer | Qty | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | |
| Piston Stroke | mm | 180 | 250 | 250 | 250/250 | 250/250 | 500 | |
| Heating Platen Daylight | mm | 90 | 125 | 125 | 125 | 125 | 125 | |
| Heating Platen Size | Left-right | mm | 350 | 400 | 500 | 600 | 750 | 900 |
| Front-back | mm | 350 | 400 | 500 | 600 | 850 | 900 | |
| Heating Plate Power | KW | 1.5 | 2.2 | 3 | 7.5 | 11 | 15 | |
| Motor Power | KW | 7.2 | 9 | 10.8 | 33.75 | 45 | 45 | |
Certificate
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