Building a stainless steel product from the ground up involves a lot of work, technology, and science. Even though there are billions of users of stainless steel items around the world, few people understand the detailed process behind creating such products. The manufacturing of stainless steel is fascinating and highlights how far we've come in material crafting since the Industrial Revolution. Here are the six most important steps in the production of a stainless steel product:
1) Material Handling
Uncoiler - A machine used at the start of the production line to hold and safely unroll steel strips. It controls the speed and direction of the metal as it unwinds for processing like slitting or entering a tube mill.
2) Forming
Deep Drawing Press - In this stage, semi-finished steel shapes go through forming operations. For example, stainless steel is hot rolled by heating and passing it through large rolls. Blooms and billets are turned into bars and wires, while slabs become plates, strips, or sheets. Bars are the most versatile form due to their availability in various grades and sizes.
3) Heat Treatment
Annealing Furnaces - During this step, stainless steel undergoes an annealing process. Annealing involves controlled heating and cooling to relieve internal stress and improve material properties. Precise control over temperature, pressure, and cooling rate is crucial to avoid defects.
4) Descaling
Pickling - After annealing, scale forms on the surface of the stainless steel. Pickling is a common method used to remove this scale, ensuring a clean surface before further processing.
5) Cutting and Punching
In this step, heat-treated and descaled stainless steel is cut into specific shapes using mechanical tools like guillotine knives, blanking, or high-speed blades. Tap holes and overflow channels are also created during this phase.
6) Finishing and Polishing
Polishing Machine - This final step gives the stainless steel product its signature smooth and aesthetically pleasing appearance. Finishes make the product easier to clean, which is essential for sanitary applications.
Hydraulic Press 4 Column Hydraulic Sheet Metal Deep Drawing
Features
1. A hydraulic machine that uses hydrostatic pressure to process materials like metal, plastic, rubber, wood, and powder.
2. Commonly used in pressing and forming processes such as forging, stamping, cold extrusion, straightening, bending, flanging, sheet metal deep drawing, powder metallurgy, and press-fit.
3. Offers technical and economic advantages by reducing weight, part count, molds, and production costs while improving stiffness and strength.
SPECS of Yz33
| Model | Unit | Yz33-25T | Yz33-50T | Yz33-63T | Yz33-100T | Yz33-160T | Yz33-250T | |
| Clamping Force | KN | 250 | 500 | 630 | 1000 | 1600 | 2500 | |
| Working Layer | Qty | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | 2~4 | |
| Piston Stroke | mm | 180 | 250 | 250 | 250/250 | 250/250 | 500 | |
| Heating Platen Daylight | mm | 90 | 125 | 125 | 125 | 125 | 125 | |
| Heating Platen Size | Left-right | mm | 350 | 400 | 500 | 600 | 750 | 900 |
| Front-back | mm | 350 | 400 | 500 | 600 | 850 | 900 | |
| Heating Plate Power | KW | 1.5 | 2.2 | 3 | 7.5 | 11 | 15 | |
| Motor Power | KW | 7.2 | 9 | 10.8 | 33.75 | 45 | 45 | |
FAQ
1: How can I choose the most suitable machines?
A: Please provide your specifications, and we will recommend the best model for you. You can also send us product drawings, and we’ll select the most suitable machine accordingly.
2: What are your main products?
A: We specialize in a wide range of machines, including 1–16,000-ton hydraulic presses, SMC/BMC/GMT/DMC/LFT/GRP/FRP presses, hydraulic deep drawing presses, hydraulic forging presses, and metalworking/stamping presses.
3: Where is your factory located? How can I visit?
A: Our factory is located in Jiaomei City, Fujian Province, China. We warmly welcome you to visit our facility.
4: What's your MOQ?
A: 1 set (some low-cost machines may require more than one set).
5: What’s your delivery time?
A: Typically 90 days. The exact time depends on the order quantity and item type. Some models may be in stock.
6: Do you test all goods before delivery?
A: Yes, we perform 100% testing before shipping.
7: How do you ensure long-term business relationships?
A: 1. We maintain high quality and competitive pricing to ensure customer benefits.
2. We treat every customer as a friend and build sincere business relationships regardless of where they are from.
Certificate
Non-metallic Ore Powder Classifier
1.Under the action of strong centrifugal force generated by the high-speed rotating grading turbine, the coarse and fine materials are separated, and the fine particles that meet the particle size requirements are collected by the cyclone separator or dust collector through the clearance of the grading wheel blade. The fine particles that meet the requirements of particle size enter the cyclone separator or dust collector through the clearance of the grading wheel blade. The coarse particles enter the secondary grading area through the fan and are graded for the third time under the action of the secondary wind. The material that meets the particle size enters the first-level grading area through the fan and is graded again.
2. The material that meets the particle size requirements enters the cyclone collector or dust collector through the grading wheel blade, and the separated coarse particles are discharged through the unloading device.
3.The QLFD classifier and the feeder, cyclone separator, dust collector, induced draft fan control system constitute a set of grading system. Under the action of negative pressure wind, the material directly enters the grading area from above the equipment through the feeder.
Non-Metallic Ore Powder Classifier,Non-Metallic Powder Classifier,Non-Metallic Mine Powder Classifier,Non-Metallic Aidaniter Powder Classifier
Shandong Jing Xin Powder Equipment Technology Co., Ltd. , https://www.jxpowder.com