Automatic Transport Bogie Rail Handling Car Material Carrier

Model NO.: BXC
Safety Device: Alarm Light, Buffer, Radar Detector, etc.
Application: Steel Industry, Factory, Warehouse, Port
Color: Customzied
Feature: Easy Operated with Long Using Time
Trademark: PERFECT
Transport Package: The Whole Cart Will Be Packed by Tarp.
Specification: Customized
Origin: Xinxiang
HS Code: 84289090
Model NO.: BXC
Safety Device: Alarm Light, Buffer, Radar Detector, etc.
Application: Steel Industry, Factory, Warehouse, Port
Color: Customzied
Feature: Easy Operated with Long Using Time
Trademark: PERFECT
Transport Package: The Whole Cart Will Be Packed by Tarp.
Specification: Customized
Origin: Xinxiang
HS Code: 84289090
Automatic Transport Bogie Rail Handling Car Material Carrier
 

Application of Material Carrier
The Heavy Duty Material Carrier is mainly applied in assembly line (ring production line,  loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction(bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry (electrolytic cell, retort etc), railway (rail maintenance, rail welding, train tractor).
Automatic Transport Bogie Rail Handling Car Material Carrier

 
Working Priciple of Material Carrier
The Heavy Duty Material Carrier gets the power from the battery which is installed inside the car. The current is supplied to pulling motor through electric control system, which makes the car start, stop, move forward, move backward, turn around, change speed, etc. The start-up DC motors installed in the car is smooth with high torque and low voltage, so the impact force to reducer is much weaker.
Automatic Transport Bogie Rail Handling Car Material Carrier

 

The Battery of Material Carrier
1. The battery capacity is depend on the cart load capacity. It can run 4 hours when full-load for no sport working. The cart will load and unload, and will stop times, so the working time is much longer than 4 hours.
2. The battery need 6-8 hours for charging. When it is left 30% power, it will need 4 hours to charge full.
3. The battery is very easy for the replacement. It can be taken out by a forklift or a trolley. The replacement will just need about 5 minutes.
4. 
The service lift of the battery is 3-4 years, you can charge 1200-1500 times  with normal use.
Automatic Transport Bogie Rail Handling Car Material Carrier


Parameter of Material Carrier
Model BXC-2t BXC-20t BXC-50t BXC-100t BXC-150t
Rated Load(t) 2 20 50 100 150
Table Size (mm) Length(L) 2000 4000 5500 6500 10000
Width(W) 1500 2200 2500 2800 3000
Height(H) 450 550 650 900 1200
Wheel Base(mm) 1200 2800 4200 4900 7000
Rail Inner Gauge(mm) 1200 1435 1435 200 2000
Wheel Diameter (mm) 270 350 500 600 600
Running Speed (m/min) 0-25 0-20 0-20 0-20 0-18
Motor Power(kw) 1 2.2 5 10 15
Battery Capacity 180 180 330 440 600
Battery Voltage 24 48 48 72 72
Running Time When Full Load 4.32 4 3.3 3.2 2.9
Running Distance for One Charge(km) 6.5 4.8 4 3.8 3.2
Recommended Rail Model P15 P24 P43 QU100 QU100


Production Process of Material Carrier
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.

Automatic Transport Bogie Rail Handling Car Material Carrier


Packaging and Shipping of Material Carrier
*For length is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.
*If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.

Automatic Transport Bogie Rail Handling Car Material Carrier


Factory and Customer
Automatic Transport Bogie Rail Handling Car Material Carrier
Automatic Transport Bogie Rail Handling Car Material Carrier
 

Application of Material Carrier
The Heavy Duty Material Carrier is mainly applied in assembly line (ring production line,  loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction(bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry (electrolytic cell, retort etc), railway (rail maintenance, rail welding, train tractor).
Automatic Transport Bogie Rail Handling Car Material Carrier

 
Working Priciple of Material Carrier
The Heavy Duty Material Carrier gets the power from the battery which is installed inside the car. The current is supplied to pulling motor through electric control system, which makes the car start, stop, move forward, move backward, turn around, change speed, etc. The start-up DC motors installed in the car is smooth with high torque and low voltage, so the impact force to reducer is much weaker.
Automatic Transport Bogie Rail Handling Car Material Carrier

 

The Battery of Material Carrier
1. The battery capacity is depend on the cart load capacity. It can run 4 hours when full-load for no sport working. The cart will load and unload, and will stop times, so the working time is much longer than 4 hours.
2. The battery need 6-8 hours for charging. When it is left 30% power, it will need 4 hours to charge full.
3. The battery is very easy for the replacement. It can be taken out by a forklift or a trolley. The replacement will just need about 5 minutes.
4. 
The service lift of the battery is 3-4 years, you can charge 1200-1500 times  with normal use.
Automatic Transport Bogie Rail Handling Car Material Carrier


Parameter of Material Carrier
Model BXC-2t BXC-20t BXC-50t BXC-100t BXC-150t
Rated Load(t) 2 20 50 100 150
Table Size (mm) Length(L) 2000 4000 5500 6500 10000
Width(W) 1500 2200 2500 2800 3000
Height(H) 450 550 650 900 1200
Wheel Base(mm) 1200 2800 4200 4900 7000
Rail Inner Gauge(mm) 1200 1435 1435 200 2000
Wheel Diameter (mm) 270 350 500 600 600
Running Speed (m/min) 0-25 0-20 0-20 0-20 0-18
Motor Power(kw) 1 2.2 5 10 15
Battery Capacity 180 180 330 440 600
Battery Voltage 24 48 48 72 72
Running Time When Full Load 4.32 4 3.3 3.2 2.9
Running Distance for One Charge(km) 6.5 4.8 4 3.8 3.2
Recommended Rail Model P15 P24 P43 QU100 QU100


Production Process of Material Carrier
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.

Automatic Transport Bogie Rail Handling Car Material Carrier


Packaging and Shipping of Material Carrier
*For length is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.
*If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.

Automatic Transport Bogie Rail Handling Car Material Carrier


Factory and Customer
Automatic Transport Bogie Rail Handling Car Material Carrier

Lap Joint Flange is flange type of ANSI (ASME) B16.5 flange standard and lap joint flange class for 150 300 600 900 1500 2500 size NPS 1/2"-24", steel for ASTM A105 A350LF A181 GR60, lap joint flange is similar to Slip on Hubbed Flange but different to the center hole of flange's, in the lap joint flange center hole there is a chemfer and facing type usually is flat face.

Lap Joint Flange

Lap Joint Flange, lj flanges, ansi b16.5 lap joint flange, asme b16.5 lap joint, lapped joint flanges

Jinan Hyupshin Flanges Co., Ltd , https://www.iflange.com